As we know, Mahogani from Jessore is much better than any other Mahogani in the country. Basically, Mahogany timber from other districts has irregular fiber which looks indecent, color usually get faded, the difference between pal and matured part of the timber has distinct different colors and it take longer time to get the maturity. Trees planted without proper planning usually bottom part of the tree get lot wider than the top part, where the production capacity usually get less.
Mahogani in Jessore is harvested and maintained scientifically because of the quality usually get better. Since the farmers harvest them properly and take a good care of them, so they come up with a very good profit.
When the Jessore Mahogani gets matured, there is not much different between pal and matured part and also termite don’t attach them. Similar to Gamari timber there is no color different between pal and matured part, so is the mahogany of Jessore, there is no color different between pal and matured part. Since they are planted scientifically and in a well-maintained distance, so they grow taller, the width difference in a sign fact length is usually very low. So, the production is high, but the only problem is that comparatively its very expensive, but not for long run.
Chittagong Shill karai only grows in Chittagong, color may get little darker or lighter due to the geographical location of Chittagong, but they sustain the same high quality. If it grows in any other district besides Chittagong is called Kali-Karai. Quality is lot inferior, it bends, twist and fiber is not so descent.
Chittagong Shill-Karai got to be free of pal, pal will not only be attached by termite, also will be peeled of after very short time. Other problems with Shill-Karai is, you cannot make any door out of it, because it is so heavy and color is so dark.
And the color is so dark, it doesn’t go with any other timber but Burma teak. When we white polish Shill-Karai, color gets very similar to Burma teak.
It must be properly seasoned and moisture content got to be below 14%.
For frame, Shill-Karai is the best for its strength and durability.
Now these days, we import Teak Chambul from Burma. We use to collect teak chambul from Chittagong and the quality was much superior. Quality of Burma teak chambul is good for frame but not for doors.
The price we pay for Burma teak chambul is too much compare its quality, even if the moisture content is below 14% still it is difficult to control it from bending, shrinking or expanding, that’s why we don’t advice our clients to make any door out of teak chambul from Burma.
Chittagong Shegun grows in Chittagong, quality and fiber is very good, its pal is harmless if properly seasoned below 14% moisture content. For some obvious reason, we don’t harvest the big shegun trees, only the small and the medium size, that’s why we don’t get high quality shegun from Chittagong. We collect Chittagong teak with 2-3% pal, but from other places we collect shegun from 20-30% pal.
Chittagong Shegun pals don’t be attacked by termites, but since the pals are lighter in color, they expose after we polish them. If clients are financially solvent, we usually advise them to purchase Burma teak for much higher quality and outlook.
Burma Teak grows in Burma, and we import them. There are several grades of Burma teak, like A, B, C, D. A grade Burma teak usually don’t come to our country because of their high demand in rich countries. B grade timber looks nice but little bit darker in color. Burma Teak is the best timber available for door, frame and furniture. Those who earns good money and want to buy good quality door and frame wise to invest in Burma teak. There is no other compare to this timber.
We provide full service. We will make, polish the door ship it to our client's site, install them with professional hands and the final polish. Each steps are critical. We may make a beautiful door ship it to your site and it make a damaged, we will take the responsibility of being damaged. If the size were wrong for what so ever the reason is its our fault and we will replace it with our own cost. Installing a door is most technical matter where skill hand is a must with proper equipment. We may ship you a door and let you install it with your own carpenter, somehow door was damaged who is going to be responsible? Installing hinge take a lot of skill, installing a lock take even more skill and right tools.
Since we are providing the full service, we are responsible for every right things we do and the wrong. You are safe from hassle. Only thing you got to make sure you make the payment right.
Few things we need to take care before we install a frame or a shutter.
Before we install the frame we must apply primer and polish and the bitumen at the back part of the frame to make it waterproof. After we install the frame with the wall we have to apply water to the concrete for curing. During the application of water for curing, water will not penetrate to the seasoned timber to damage or discolor it.
Here are two pieces of frame sample. Left one for the top, right one for the vertical. We usually make this dovetail joint (some people call it finger joint) manually. We have developed couple of machines to cut this dovetail joint which is more precise than doing it manually.
We need two other machines to do the other job like - bit cutting machine to cut the bit with, other one is rabbet cutting machine which cut the rabbet in the single pass. These machines are very accurate and fast. We've been cutting rabbet and bit for a single frame within a minute.